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Details about  POLO & LUPO 1.0 1.4-1.6 RECON GEARBOX 085,DXJ DKF ERD DQF ETG DQW DSP 1997-2002

POLO & LUPO 1.0 1.4-1.6 RECON GEARBOX 085,DXJ DKF ERD DQF ETG DQW DSP 1997-2002 See original listing
POLO-LUPO-1-0-1-4-1-6-RECON-GEARBOX-085-DXJ-DKF-ERD-DQF-ETG-DQW-DSP-1997-2002
Item Ended
Item condition:
Remanufactured
Ended:
04 Jun, 2013 08:20:08 BST
Price:
£475.00
[
History:
]
Postage:
£35.00 Economy Delivery | See details
Item location:
Erith, Kent, United Kingdom

Description

eBay item number:
270821348945
Seller assumes all responsibility for this listing.
Last updated on  15 Jan, 2013 15:47:25 GMT  View all revisions
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Item specifics

Condition:
Remanufactured: A properly rebuilt automotive part. The item has been completely disassembled, cleaned and examined ... Read moreabout the condition
Type:

Transmission & Drivetrain

Intended Use:

Replacement Part

Part Manufacturer:

ETB, ETD, DXJ, DXM, DXP, DSP, DXJ, DKF, DQW, ERD D

Model/ Series:

Lupo & Polo

Other Part Number:

ETB, ETD, DXJ, DXM, DXP, DSP, DXJ, DKF, DQW, ERD D

Subtype:

Gearboxes

Manufacturer:

Volkswagen SEAT

Interchange Part Number:

ETB, ETD, DXJ, DXM, DXP, DSP, DXJ, DKF, DQW, ERD D

Manufacturer Part Number:

ETB, ETD, DXJ, DXM, DXP, DSP, DXJ, DKF, DQW, ERD D

engineandgearboxspecialists

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THIS RECONDITIONED GEARBOX COMES WTH A 1 YEAR WARRANTY & FITS :-

POLO & LUPO 1.0,1.4,1.6 GEARBOX CODES 085 ETB, DXJ, DXM, DXP, DSP, DXJ, DKF, DQW, ERD, DQF CWX & ETG

THIS ITEM IS ON AN EXCHANGE BASIS WITH A SURCHARGE OF £100.00 TO BE APPLIED WHICH WILL BE REFUNDED WHEN A SERVICEABLE OLDCORE UNIT IS RECEIVED

1 YEAR WARRANTY

 

 

ALL RECONDITIONED GEARBOXES CARRY A FULL ONE-YEAR WARRANTY.

EXPLANATION

This VW gearbox is used across the range of VAG cars:-

Audi, Seat, Skoda & VW.

Particularly models:- Golf, Bora, Leon, Toledo, Octavia and Audi A3. 

   Symptoms: Gearbox oil pouring out of gearbox, sometimes with slipping clutch due to oil contamination.

   Often the gearbox jams and the car can not be moved.Gears fail and there is no drive to clutch and wheels.

   Cause: - Hole punctured in the gearbox casing due to a sheared weak rivet on the differential failing. The rivets attaching the final drive gear to the differential are weak and shear off, sometimes after only 30,000 miles on early gearboxes. This a common problem with these gearboxes.(See diagram below) 

   Cure: - Replace weak rivets with stainless steel nuts and bolts, add reinforcing metal plate between the bolts and then fully recondition gearbox. (See photo showing heads of stainless bolts and nuts, with reinforcing plate beneath them)

  

 

Diagram of differential and final drive gear. 

Photo of broken rivet.

   Cure: - Replace weak rivets with stainless steel nuts and bolts, add reinforcing metal plate between the bolts and then fully recondition gearbox.

 VW new casing without differential and final drive.

          VW new casing with stainless steel nut & bolt differential to final drive. 

   We would strongly advise against replacing with a second hand gearbox, as it is likely to have the same weakness.  The earlier cars are now out of warranty, and a new gearbox is very expensive.

   A cheaper, and more reassuring option, is to fit one of our modified, reconditioned 

gearboxes, complete with a full one-year guarantee and peace of mind.

 This photograph shows what can happen to a 02K VW / Audi / Skoda 1.6 DUU gearbox. 

  

 This photograph shows what can happen to a 02K Skoda 1.9 SDI DUS gearbox

 

 This photograph shows what can happen to 02J VW / Audi 20v Turbo gearbox 

         

FILLING MANUAL GEARBOXES TO CORRECT LEVEL 

   WE HAVE EXPERIENCED SOME MAIL ORDER GEARBOX FAILURES DUE TO INSUFFICIENT FLUID BEING INSTALLED WHEN FITTED. 

   MOST MANUAL GEARBOXES, ESPECIALLY THE GOLF DUU AND POLO G/BOXES, NEED BETWEEN 2.7 AND 3.1 LITRES OF ATF TRANSMISSION FLUID TO FILL THEM.

   THE BEST METHOD TO ACHIEVE CORRECT FLUID LEVEL IS TO FILL WITH RECOMENDED MAIN DEALER GEAR OIL THROUGH THE SPEEDO DRIVE HOLE

AND TO OVERFILL THE GEARBOX WHILE IT IS STILL ON THE FLOOR, PRIOR TO FITTING TO THE CAR.    ONCE FITTED TO THE CAR, DO NOT REV THE ENGINE. ALLOW THE OIL TO REACH RIGHT TO THE BACK OF THE GEARBOX BEFORE REVVING, AS THE GEARS WILL STILL BE TURNING.  THE 5TH GEAR IS AT THE BACK OF THE GEARBOX, ALONG WITH A RELAY ROLLER, WHICH IS MADE OF PLASTIC. IF THE ENGINE IS REVVED BEFORE THE OIL HAS HAD A CHANCE TO CIRCULATE AROUND THESE PARTS, THE PLASTIC WILL MELT AND CAUSE THE 5TH GEAR TO BURN OUT, EVEN THOUGH WE PACK IT WITH GREASE WHEN FITTING, TO TRY TO PREVENT THIS FROM HAPPENING. 

 WHEN FLUID HAS SETTLED, CHECK THE LEVEL AND DRAIN OFF EXCESS FLUID TO THE RECOMMENDED CORRECT LEVEL.  

                                       

ALL RECONDITIONED GEARBOXES CARRY A FULL

ONE-YEAR WARRANTY.

We also provide a fitting service which gives a full 12 months parts AND labour warranty,

and complete peace of mind.

We may have to recondition your own unit if we are waiting for return units  

POLO & LUPO 1.4-1.6 & GTI GEARBOX CODES 085 ETB, DXJ, DXM, DXP, DSP, DXJ, DKF, DQW, ERD DQF CWX  CWX & ETG

 

 

 

VOLKS-APART 

Call 0208 309 6200 Or email warren@volkswagenspares.com

Business seller information

VOLKS–APART (U.K) LTD
VOLKS–APART (U.K) LTD Matt 02071955206 Unit 1 Burnett Road Darent Industrial Park Erith Kent DA8 2LG United Kingdom matt@car-partsonline.com
Company registration number: 712 6279
VAT number: GB 985 463 766
I provide invoices with VAT separately displayed.

Returns policy

Return policy details
I do not wish to keep my item – it is not faulty If you change your mind, or any of our products fall below the standard you would expect and you wish to return the item, you must notify us via the link in 'my eBay' within 7 days of delivery. We are happy to refund or exchange the item, (stock permitting) providing it is returned unused, in its original packaging with all accessories. My item has developed a fault If your item develops a fault, please notify us in writing to the given address , please send the item back to Volks-Apart unit 1 Burnett Road, Darent industrial estate, Erith, Kent, DA82LG. We will offer either a refund,store credit or a replacement product (stock permitting). The refund or replacement will be actioned once the original product has been returned to the above address for assessment and verification of the fault. The fault has developed within 12 months warranty period We will arrange a prompt repair. Once the item is returned to us and sent to our inspection team, if a repair is not possible, we will offer either a refund, store credit or a replacement product (stock permitting). The 12 month warranty starts from the date of the original purchase. If a product is returned as faulty but not found to have a manufacturing fault or if a fault has developed as a result of misuse, no product costs will be refunded. IMPORTANT: Some items may have to be sent away to our suppliers under their terms and conditions of warranty for inspection and reports to be constructed. Further information Under the Distance Selling Regulations, you have up to 7 working days after you have received your delivery to cancel your order via letter to the given address Under our Engineandgearboxspecials store eBay Refund Policy, you have 7 days to return a product to us for a full refund, providing it is unused and undamaged packaging and in a saleable condition. Where a product is faulty, damaged or described incorrectly, we will refund the original item costs, but not when a product is simply unwanted*. Except for faulty items, we only accept returns of items that are in the same physical condition as they were supplied. You must also have taken reasonable care to not mark or damage the product or packaging. All returned items will be inspected upon receipt. If there is evidence that the products are not in the same physical state and reasonable care has not been taken with them, then unfortunately you will not be eligible for a refund. Our 12 month warranty applies to consumer purchases only. We reserve the right to reject warranty claims where the purchase is or appears to be of a trade or business nature. *This policy does not affect your statutory rights relating to faulty or incorrectly described goods, or your right to cancel orders under the Distance Selling Regulations.
Most Buy It Now purchases are protected by the Distance Selling Regulations, which allow you to cancel the purchase within seven working days after the day you receive the item. Find out more about your rights as a buyer - opens in a new window or tab and exceptions - opens in a new window or tab.

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